SERVICE BULLETIN
HARLEY DAVIDSON & L.A. RIDERS DELUXE EDITIONS
PROBLEM: Steering Assy fails to retain calibration. Plastic gear in steering assy (SEGA Part No. 601-10003) is damaged, teeth are destroyed.
CAUSE: Bearings (SEGA Part No. 100-5306) become loose and shift side to side along the slot on bearing, thereby causing the gears to seperate and/or excessive force between the 2 gears.
SOLUTION: Install (2) bearing brackets using instructions given below. (Kit# 999-0736)
DIRECTIONS FOR INSTALLATION
1. Remove Front cover (HLD-3010) to expose Handle Base and Transducer. (see page# 99 in manual for drawing of entire assy)
2. Remove the four bolts securing the Transducer to the Handle Base.
3. Remove the Transducer.
4. Remove the 2 Hex Bolts which secure each bearing. (see Figure #3)
Note: that you do not have to completely remove the Handle Shaft to install the bearing brackets.
5. Install the brackets as shown in Figure #1 and #2.
6. Replace the bolts to secure the bearings and torque to ~25 ft·lbs. Use loctite #242 on threads. Be sure to clean bolts before using loctite.
7. Reinstall the transducer.
8. Replace the Front Cover and calibrate inputs in the "Volume Adjustment" screen. (see page# 39 in manual for Volume Adjustments)
PHONE# 415-701-6580 FAX# 415-701-6594 If you have any questions then please contact the service department at the numbers given above. 10/10/98
